Torque Systems
Automated Bolt Tensioning
These systems are specifically designed to ensure accurate and consistent torque application during the assembly of wind turbines, where secure fastening is vital to withstand the harsh environmental conditions and high mechanical stress turbines face. By automating the torque process, Broetje-Automation enhances productivity with decreasing torque cycle times drastically while providing a flexible solution with interchangeable options. Thus ensuring long-term reliability of the turbine structures, making them an essential tool for the renewable energy sector.
Rotary Torque System
The Rotary Torque System is an automated bolt tightening solution for wind power plant assembly, ensuring high precision and flexibility through a multi-step process and variable force application. With sensor-referenced control and simultaneous tightening at two parallel positions, it doubles the efficiency compared to standard methods.
Stator Torque System
The Stator Torque System is a specialized automated bolting solution designed for fastening large bolts in the stator section of wind turbines, delivering high precision and efficiency. With torque capacities up to 2200 Nm and the integration of the proprietary SCALE sensor system, it ensures smooth, accurate, and fully automated tightening for faster assembly.
Project Snowflake
Mounted on an Agile Mobile Vehicle (AGV) this bolt tensioning system offers maximum flexibility on the shopfloor. Bringing the automated process to every station in your assembly.
News
The Future of Wind Turbine Production – Broetje-Automation showcases automates solutions at the IPF Offshore Partnering Forum in New Orleans
- Assembly, Factory of the Future, Fastening
Latest developments for the offshore wind energy and green hydrogen sector were discussed at the IPF Offshore Partnering Forum from April 23 – 25 in New Orleans. Under the umbrella of the German Wind Industry and Hydrogen Association WAB e.V. Broetje-Automation showcased innovative solutions for the factory of future for wind turbine production.
Represented by the Federal Ministry of Economics and Climate Protection in cooperation with the Trade Fair Committee of German Business the German Pavillon brought together a broad spectrum of competences from many companies along the entire wind energy value chain. “Stronger together” was the leading WAB motto and program for three days of networking!
Ramping Up Wind Turbine Production with Torque Systems – Broetje-Automation delivers automated equipment to Siemens Gamesa
- Factory of the Future, Fastening
The production of wind turbines is expected to increase drastically in the coming years. To prepare for a fast and reliable production ramp-up, Broetje-Automation supports Siemens Gamesa with automated equipment. With the delivery of an automated bolt fastening machine to the factory in Cuxhaven, the partners have reached an important milestone in the establishment of the Torque Systems product family.
Steady Winds are Rising – Broetje-Automation shows innovative approaches for the industrialization of turbine production
- Factory of the Future, Fastening
Broetje-Automation has consistently pushed the boundaries of automation technology, delivering state-of-the-art solutions that enhance productivity, efficiency, and safety. Nowadays this knowledge is used in wind turbine manufacturing and assembly processes. With a commitment to sustainability and a focus on customer-centricity, the company’s presence at the Husum Wind Expo from September 12 to 15 is set to showcase its latest advancements and engage with industry stakeholders.
Next Generation Assembly Technology: Offical handover of the most modern fuselage panel production line to Mitsubishi heavy industries
- Assembly, Company, Consulting, Fastening, Line Integration
Mitsubishi Heavy Industries (MHI) and Broetje-Automation have finalized one of the most advanced production lines in the aerospace industry. At the MHI Hiroshima factory the final fastening system of the new panel production line for the Boeing 777-X program was completed and handed over to the customer. The two production lines include nine major fastening systems and mark a big milestone towards the digitally integrated Factory of the Future.
Broetje-Automation demonstrates fully automatic installation of Ergotech® single-sided fasteners on PowerRace robotic system
- Fastening
For the production of each aircraft several hundred thousands of fasteners have to be installed. While mostly rivets that require a double-sided installation are used, single-sided fasteners have also become more and more popular in the industry. They are used to assemble primary and secondary aircraft structures especially in locations with limited accessibility.
Broetje-Automation Group presents automated solutions for industrial applications at Salon Siane
- Assembly, Company, Composites, Fastening
We are pleased to announce that M-Technologie, member of Broetje-Automation GmbH, will be present at the SIANE show on October 26-27-28, 2021 at MEETT, the new exhibition center in Toulouse, France.