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As sustainability gains more importance, retrofitting existing machines is a cost-saving way to prolong the life-cycle of already installed production systems. Our team offers 10 years of knowledge in this field to advise our customers with the best outcome possible.
Retrofits are a sustainable solution to prolong the life cycle of outdated systems that would soon be replaced. With the retrofitting options from Broetje-Automation those machines can be kept in service much longer with an increase in productivity. Offering a sustainable solution that enables many opportunities.
A modular design of the Broetje-Automation fastening lines allows for the latest state-of-the-art technology to be implemented, even after many years of operation. Modernization measures upgrade the riveting lines with the latest technology and evoke higher levels of automation and less machine downtime.
The increase in the degree of automation brings a significant change. The installation of tool change systems with a higher level of automation and a new digital NC control system ensures that the machine operator can run the system even more easily and intuitively. In addition, intelligent sensor-controlled monitoring and smart camera systems improve the quality of production and ensure even greater process reliability.
Retrofits provide a big lever to improve efficiency and reduce the carbon footprint of the production system at the same time. Retrofits have the advantage of providing similar production efficiency compared to a new system but save shopfloor time and reduce the carbon footprint by re-using parts of the system.
Besides the efficiency and productivity gains of the individual machines, retrofits expand the component spectrum, allowing manufacturers to edit larger components after the retrofit.
It began as a promising vision in July 2021 and has now come to a successful conclusion: the research project “Vertically integrated, sustainable end-to-end factory (VE2E)” for the development of a digital Factory of the Future. At the beginning of March, the forward-looking results of the research project were presented to a wide audience at Premium AEROTEC’s Varel site.
Broetje-Automation has successfully collaborated with a broad industry consortium to identify ways to reduce the environmental impact of today’s production facilities. The “GREEN” project, a joint initiative of a consortium of partners including OFFIS e.V., DLR e.V., ProIng and Broetje-Automation GmbH under the leadership of AIRBUS Aerostructures, developed measures to reduce the power consumption of old systems by up to 85% in certain areas of application. Overall, especially retrofitting older systems allows significant contributions towards a more sustainable industrial production.
Broetje-Automation, renowned leader for automated assembly in the aerospace industry, is proud to announce a groundbreaking development in its commitment to service excellence. The integration of BA Services into Broetje-Automation GmbH is a significant milestone for the company’s commitment to a full lifecycle support for its customers. This step will further strengthen the excellent service and streamline the internal organization to provide customers worldwide with the best service in the accustomed quality.
The European Aviation industry is preparing for a significant increase in production rates, while at the same time converting the entire production to more sustainable and environmentally friendly factories. Broetje-Automation Services is currently working with Airbus Aerostructures GmbH on a major retrofit campaign to prepare the Nordenham plant for the future. The aim of the retrofit project is to equip the existing fastening systems in Nordenham with modern technology, to ensure sustainable production through reduced resource consumption and increased safety in the future.
Leading industry specialist from the aerospace and automotive industry discussed with researchers and regional networks how the Factory of the Future will look like and what challenges and opportunities are likely to be faced at a networking event on the 11th of June 2019.
Heinrich Giere has been appointed as new Managing Director of BA Services GmbH. With effect from 01 March 2019, he took over the management of the service subsidiary of Broetje-Automation. He succeeds Lutz Neugebauer, who took over responsibility as Managing Director of the entire Broetje Group at the beginning of January.
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