Power RACe
The Aerospace Robot
The Power RACe (Robot Assembly Cell) is a highly flexible robotic system specifically designed for the needs of the aerospace industry. It functions as an automated positioning system to perform multiple processes in one machine such as drilling, riveting, milling and other high precision, high-force applications.
Components such as wing box, stabilizers, fuselage etc. can be automated drilled and riveted by the mobile robot. The system is highly standardized and relies on proven technologies with long term spare part availability. With up to 50% reduced drill times and 40% higher overall performance, the Power RACe is the ideal system to automate complex industrial manufacturing processes – suitable even for lower rate programs.
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More InformationTechnical Data
Drill end-effector
- Drill speed: max. 24.000 rpm
- Drill spindle feed: up to 197 “/min / 5.000 mm/min
- Drill diameter: up to 5/8” / 15,90 mm
- Countersink repeatability: ± 0,0006”/ ± 0,015 mm
- Clamping force: 110 – 600 lbs / 50 – 270 daN
- Hole quality : up to H7
Positioning system
- Positioning accuracy linear axis: ±0,004“/ ±0,1 mm
- Positioning accuracy 3D: ±0,012” / ±0,3 mm
- Positioning repeatability 3D: ISO9283 Value ±0,002” / ±0,06mm
- Work envelope : 4m x 5m x 1,5m
- Double bearing and master slave drive trains for highest stiffness and minimum backlash
Special Features
- Standardized drive train and controls
- Higher stiffness based on optimized machine design
- Maximum flexibility, no limitation to only one workpiece or workplace
- High speed precision drill spindle and tool changer (up to 30 places)
- Optional Movable platform with self-driven omni-directional wheels, stationary design or rail system
- Integrated automatic lifting, test piece holder and sensor calibration function
- Sensor Systems for Distance, Normality, Workpiece Zero Point, Tack Rivet Detection, Countersink Depth, Fastener Head Height, Hole Diameter, Sealant
- Observation of cartesian safety zones
- Closed loop position control with direct measurement systems
- BA Lube advanced lubrication system
- Vibration Drilling
Power RACe Product Information
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News
The Future of Wind Turbine Production – Broetje-Automation showcases automates solutions at the IPF Offshore Partnering Forum in New Orleans
- Assembly, Factory of the Future, Fastening
Latest developments for the offshore wind energy and green hydrogen sector were discussed at the IPF Offshore Partnering Forum from April 23 – 25 in New Orleans. Under the umbrella of the German Wind Industry and Hydrogen Association WAB e.V. Broetje-Automation showcased innovative solutions for the factory of future for wind turbine production.
Represented by the Federal Ministry of Economics and Climate Protection in cooperation with the Trade Fair Committee of German Business the German Pavillon brought together a broad spectrum of competences from many companies along the entire wind energy value chain. “Stronger together” was the leading WAB motto and program for three days of networking!
Ramping Up Wind Turbine Production with Torque Systems – Broetje-Automation delivers automated equipment to Siemens Gamesa
- Factory of the Future, Fastening
The production of wind turbines is expected to increase drastically in the coming years. To prepare for a fast and reliable production ramp-up, Broetje-Automation supports Siemens Gamesa with automated equipment. With the delivery of an automated bolt fastening machine to the factory in Cuxhaven, the partners have reached an important milestone in the establishment of the Torque Systems product family.
Steady Winds are Rising – Broetje-Automation shows innovative approaches for the industrialization of turbine production
- Factory of the Future, Fastening
Broetje-Automation has consistently pushed the boundaries of automation technology, delivering state-of-the-art solutions that enhance productivity, efficiency, and safety. Nowadays this knowledge is used in wind turbine manufacturing and assembly processes. With a commitment to sustainability and a focus on customer-centricity, the company’s presence at the Husum Wind Expo from September 12 to 15 is set to showcase its latest advancements and engage with industry stakeholders.
Next Generation Assembly Technology: Offical handover of the most modern fuselage panel production line to Mitsubishi heavy industries
- Assembly, Company, Consulting, Fastening, Line Integration
Mitsubishi Heavy Industries (MHI) and Broetje-Automation have finalized one of the most advanced production lines in the aerospace industry. At the MHI Hiroshima factory the final fastening system of the new panel production line for the Boeing 777-X program was completed and handed over to the customer. The two production lines include nine major fastening systems and mark a big milestone towards the digitally integrated Factory of the Future.
Broetje-Automation demonstrates fully automatic installation of Ergotech® single-sided fasteners on PowerRace robotic system
- Fastening
For the production of each aircraft several hundred thousands of fasteners have to be installed. While mostly rivets that require a double-sided installation are used, single-sided fasteners have also become more and more popular in the industry. They are used to assemble primary and secondary aircraft structures especially in locations with limited accessibility.
Broetje-Automation Group presents automated solutions for industrial applications at Salon Siane
- Assembly, Company, Composites, Fastening
We are pleased to announce that M-Technologie, member of Broetje-Automation GmbH, will be present at the SIANE show on October 26-27-28, 2021 at MEETT, the new exhibition center in Toulouse, France.