IPAC
Integrated Panel Assembly Cell
The Integrated Panel Assembly Cell (IPAC) is a high performance panel riveting system. The proven system is one of the best-selling fastening machine concepts world-wide. It is ideal to fasten small to large sized skin and wing panels.
The IPAC achieves fastest cycle times, while maintaining superb component quality. The highly adaptable system can be configured with a flexible fixture tooling to allow high workpiece flexibility as well as easy production process integration.
The IPAC´s compact design and adjustable station layout enables efficient use of precious shop floor space while keeping investment in building infrastructure to a minimum. The workpiece can be loaded vertically as well as horizontally. With more than 50 installations world-wide the system is well proven in production.
Technical Data
Riveter
- Capacity: up to 21ea rivets/min
- Drill speed: 50 – 18,000 rpm
- Countersink repeatability: ± 0.0006” (± 0.015 mm)
- Fastener diameter: 4/32“ – 8/32“ (3.2 mm – 6.4 mm)
- Clamping force: 110 – 600 lbs (50 – 267 daN)
- Drill spindle feed: up to 300“/min (7,620 mm/min)
- Material: Aluminum / Titanium / Composite
- Optional 10/32“ (7.9 mm)
- Upset force: up to 18,000 lbs (8,000 daN)
Positioning System
- linear axes X, Y, Z Positioning accuracy linear axis ± 0.2 mm
- Rotary axes A, B C Positioning accuracy rotary axis ± 60 arc. sec.
Special Features
- All electric fastening system
- High speed tool changer for drill chuck and upper anvils
- High speed / precise drill spindle
- Sensoric system for: Distance, Normality, Tack-rivet and Edge detection,
Countersink Depth, Fastener Head Height, Hole Diameter, Sealant - Automated fastener feeding system
- Ergonomic Offline Programming System (SOUL OLPS) incl. Virtual Twin Integration, Simulation and Production Optimization Tools
- Integrated state-of-the-art Human Machine Interface (SCORE) incl. 3D workpiece completion reports
- Optional slug fasteners
- Optional collar installation
- Optional automatic lower tool changer
IPAC Product Information
Want to know more about our product? Click the Button below to download this document.
News
Bronze Medal For Broetje-Automation In The EcoVadis Sustainability Rating
- Company, Factory of the Future
Broetje-Automation participated in the EcoVadis Sustainability Rating for the first time and was awarded the bronze medal. This award represents an important milestone in sustainable corporate development and underlines Broetje-Automation’s clear commitment to responsible, transparent, and future-oriented business practices.
Broetje-Automation honors long-standing employees at anniversary celebration
- Company, Events
Rastede. In November, Broetje-Automation honored 40 employees for their many years of service. In the festive setting, the focus was on colleagues who have supported the company with great commitment for 10, 25 or even 40 years and who have made a significant contribution to the success and development of the company.
Improved ergonomics and worker assistance: Broetje-Automation UK introduces the Lift-E-50 mobile manipulator system
- Factory of the Future, Operational Tooling
Broetje-Automation UK has introduced the Lift-E-50, a new addition to the Broetje-Automation portfolio of ergonomic operational toolings. This highly flexible, mobile manipulator can handle loads of up to 50 kilograms in workshop environments.
Successful Sustainability Measures in 2024
- Company
The new Sustainability Report for the financial year 2024 documents the company’s progress in the areas of environment, social responsibility and corporate governance (ESG), and demonstrates how Broetje-Automation consistently fulfills its responsibility towards society and the environment.
Automated Composite Manufacturing – Successful CAMX 2025 in Orlando
- Company, Composites, Events, Factory of the Future
Orlando, September 2025 – Broetje-Automation draws an entirely positive conclusion from this year’s CAMX in Orlando. The international industry meeting point for composite materials once again provided the company with an excellent platform to showcase its innovative solutions for automated manufacturing.
Broetje-Automation strengthens exchange on integrated management systems
- Allgemein, Company, Project Management
At the end of August, Broetje-Automation and Treuhand Unternehmensberatung welcomed numerous industry and consulting experts to a network meeting on integrated management systems (IMS). The event aimed to promote professional exchange and discuss current developments in environmental management, energy efficiency, information security, and sustainability reporting.